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X2 on the sculpting epoxy. I've aso used latex caulk with good results. The caulk gives you a day or two working time. Let it in the ear long enough to stiffen up from the outside then just squeeze the excess down to form the earbutt.
 

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you can leave the cartilage in with an earliner, just be sure and thin the liner down good. taking the cartilage out on small mammals is non exisistent for me anymore
 
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